{"id":2108,"date":"2020-10-11T11:16:47","date_gmt":"2020-10-11T05:46:47","guid":{"rendered":"https:\/\/blog.isocietymanager.com\/?p=2108"},"modified":"2026-05-03T18:13:42","modified_gmt":"2026-05-03T12:43:42","slug":"what-are-common-preventive-maintenance-schedule-for-chiller","status":"publish","type":"post","link":"https:\/\/factech.ai\/blog\/what-are-common-preventive-maintenance-schedule-for-chiller\/","title":{"rendered":"What are common preventive maintenance schedule for Chiller?"},"content":{"rendered":"<button id=\"listenButton1\" class=\"responsivevoice-button\" type=\"button\" value=\"Play\" title=\"ResponsiveVoice Tap to Start\/Stop Speech\"><span>&#128266; Listen to Post<\/span><\/button>\n        <script>\n            listenButton1.onclick = function(){\n                if(responsiveVoice.isPlaying()){\n                    responsiveVoice.cancel();\n                }else{\n                    responsiveVoice.speak(\"Preventive maintenance for chillers involves cleaning, monitoring temperature and pressure, and general system testing. Depending on the maintenance tasks, technicians must perform them anywhere from daily, weekly,\u00a0 monthly, or annually. What is a Chiller? A chiller is a machine that removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. This liquid can then be circulated through a heat exchanger to cool air or equipment as required. What are the common preventive maintenance schedules of a\u00a0 Chiller? Depending on the\u00a0chiller types you are considering, the key schedules may vary slightly. For example, the points on a water-cooled chiller maintenance schedule won\u2019t necessarily apply to air-cooled chillers. Few tips for maintaining your industrial chillers are below - Maintain your daily logs - Keep the Chiller Tubing Clean - Monitor for refrigerant leaks - Reduce the temperature of Condenser Water - Inspect the condenser water loops - Monitor the glycol concentration - Maintain an Optimal Chilled Water Flow Rate - Keeping air and moisture out of your chiller system - Examine the Compressor Oil - Inspect Motors and Starting Mechanism - Install Variable Speed Drives What are the main components of the Chiller? Compressor: Provides the energy system. Condenser: Rejects heat gained by the gas using ambient air or cooling tower water to condense the gas back to a liquid for use again by the evaporator. The condenser is a heat exchanger, which dissipates the heat absorbed in the evaporator. System Expansion: The liquid refrigerant enters the expansion device which reduces pressure. By reducing its pressure abruptly decreases its temperature. Evaporator: Cools the water, water\/glycol, or air by transferring the heat to the refrigerant, which is turned into a gas. Compressor - takes this gas and increases its pressure so that ambient air or water can remove the heat. The coolant at low temperature and pressure through the evaporator, which like the condenser is a heat exchanger and absorbs heat. Holding Tank: holds the circulating coolant, usually water (can be water\/glycol), tank is sized large enough to prevent turbulent flow in the tank causing pump cavitation. Pump: Circulates coolant from the holding tank to the evaporator and from the evaporator to the machine or process being cooled and back to the tank. Control Panel: Houses temperature controller, compressor contactor, pump starter, 3-phase fuses, control transformer, safety controls, run and fail lights. Digitize your HVAC and Chiller Maintenance FACTECH\u00a0provides\u00a0Kaizen CAFM\u00a0system to track and manage the maintenance of\u00a0HVAC\u00a0systems digitally. Kaizen notifies before the Maintenance, AMC Renewal, or Inspection date. Technician doing HVAC Maintenance Task on Mobile App Related Links https:\/\/factech.ai\/blog\/hvac-maintenance-checklist\/ https:\/\/factech.ai\/blog\/what-is-an-hvac-system-and-what-are-its-parts\/\", \"US English Female\");\n                }\n            };\n        <\/script>\n    \n<p><span style=\"font-size: 13pt;\">Preventive maintenance for chillers involves cleaning, monitoring temperature and pressure, and general system testing. Depending on the maintenance tasks, technicians must perform them anywhere from daily, weekly,\u00a0 monthly, or annually.<\/span><\/p>\n<h2>What is a Chiller?<\/h2>\n<p><span style=\"font-size: 14pt;\">A chiller is a machine that removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. This liquid can then be circulated through a heat exchanger to cool air or equipment as required.<\/span><\/p>\n<h2><span style=\"font-size: 18pt;\"><strong>What are the common preventive maintenance schedules of a\u00a0 Chiller?<\/strong><\/span><\/h2>\n<p><span style=\"font-size: 14pt;\">Depending on the\u00a0chiller types you are considering, the key schedules may vary slightly. For example, the points on a water-cooled <a href=\"https:\/\/factech.ai\/blog\/how-iot-and-ai-are-transforming-chiller-plant-operations-hvac-systems\/\">chiller maintenance<\/a> schedule won\u2019t necessarily apply to air-cooled chillers.<\/span><\/p>\n<h2><strong><span style=\"font-size: 16pt;\">Few tips for maintaining your industrial chillers are below<\/span><\/strong><\/h2>\n<p><a href=\"https:\/\/factech.ai\/blog\/what-are-common-preventive-maintenance-schedule-for-chiller\/chiller-preventive-maintenance\/\" rel=\"attachment wp-att-3423\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-3423 alignright\" src=\"https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-preventive-maintenance-300x169.png\" alt=\"chiller maintenance schedule\" width=\"300\" height=\"169\" srcset=\"https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-preventive-maintenance-300x169.png 300w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-preventive-maintenance-1024x576.png 1024w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-preventive-maintenance-768x432.png 768w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-preventive-maintenance-1536x864.png 1536w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-preventive-maintenance-850x478.png 850w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-preventive-maintenance.png 1920w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Maintain your daily logs<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Keep the Chiller Tubing Clean<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Monitor for refrigerant leaks<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Reduce the temperature of Condenser Water<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Inspect the condenser water loops<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Monitor the glycol concentration<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Maintain an Optimal Chilled Water Flow Rate<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Keeping air and moisture out of your chiller system<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Examine the Compressor Oil<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Inspect Motors and Starting Mechanism<\/span><\/p>\n<p><span style=\"font-size: 14pt;\">&#8211; Install Variable Speed Drives<\/span><\/p>\n<p><a href=\"https:\/\/factech.ai\/blog\/what-are-common-preventive-maintenance-schedule-for-chiller\/chiller-parts\/\" rel=\"attachment wp-att-3425\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-3425 size-large\" src=\"https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-parts-1024x576.png\" alt=\"components of chiller\" width=\"1024\" height=\"576\" srcset=\"https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-parts-1024x576.png 1024w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-parts-300x169.png 300w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-parts-768x432.png 768w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-parts-1536x864.png 1536w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-parts-850x478.png 850w, https:\/\/factech.ai\/blog\/wp-content\/uploads\/2020\/10\/chiller-parts.png 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/p>\n<h3><strong><span style=\"font-size: 14pt;\">What are the main components of the Chiller?<\/span><\/strong><\/h3>\n<p><span style=\"font-size: 14pt;\"><b>Compressor: <\/b>Provides the energy system.<\/span><\/p>\n<p><span style=\"font-size: 14pt;\"><b>Condenser: <\/b>Rejects heat gained by the gas using ambient air or cooling tower water to condense the gas back to a liquid for use again by the evaporator. The condenser is a heat exchanger, which dissipates the heat absorbed in the evaporator.<\/span><\/p>\n<p><span style=\"font-size: 14pt;\"><b>System Expansion: <\/b>The liquid refrigerant enters the expansion device which reduces pressure. By reducing its pressure abruptly decreases its temperature.<\/span><\/p>\n<p><span style=\"font-size: 14pt;\"><b>Evaporator: <\/b>Cools the water, water\/glycol, or air by transferring the heat to the refrigerant, which is turned into a gas. Compressor &#8211; takes this gas and increases its pressure so that ambient air or water can remove the heat. The coolant at low temperature and pressure through the evaporator, which like the condenser is a heat exchanger and absorbs heat.<\/span><\/p>\n<p><span style=\"font-size: 14pt;\"><b>Holding Tank: <\/b>holds the circulating coolant, usually water (can be water\/glycol), tank is sized large enough to prevent turbulent flow in the tank causing pump cavitation.<\/span><\/p>\n<p><span style=\"font-size: 14pt;\"><b>Pump: <\/b>Circulates coolant from the holding tank to the evaporator and from the evaporator to the machine or process being cooled and back to the tank.<\/span><\/p>\n<p><span style=\"font-size: 14pt;\"><b>Control Panel: <\/b>Houses temperature controller, compressor contactor, pump starter, 3-phase fuses, control transformer, safety controls, run and fail lights.<\/span><\/p>\n<div class=\"elementor-widget-container\">\n<h2><strong><span style=\"font-size: 14pt;\">Digitize your HVAC and Chiller Maintenance<\/span><\/strong><\/h2>\n<\/div>\n<p><span style=\"font-size: 13pt;\"><a href=\"https:\/\/factech.ai\/\">FACTECH<\/a>\u00a0provides\u00a0<a href=\"https:\/\/factech.ai\/kaizen-cafm\">Kaizen CAFM<\/a>\u00a0system to track and manage the maintenance of\u00a0HVAC\u00a0systems digitally. Kaizen notifies before the Maintenance, AMC Renewal, or Inspection date.<\/span><\/p>\n<h2>Technician doing HVAC Maintenance Task on Mobile App<\/h2>\n<p><iframe loading=\"lazy\" title=\"Technician doing Maintenance and Inspection Work Requests on mobile App - Kaizen CMMS\" width=\"1200\" height=\"675\" src=\"https:\/\/www.youtube.com\/embed\/A-rO1SaO80w?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe><\/p>\n<h2>Related Links<\/h2>\n<blockquote class=\"wp-embedded-content\" data-secret=\"cfAb5x5n97\"><p><a href=\"https:\/\/factech.ai\/blog\/hvac-maintenance-checklist\/\">HVAC Maintenance<\/a><\/p><\/blockquote>\n<p><iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" style=\"position: absolute; visibility: hidden;\" title=\"&#8220;HVAC Maintenance&#8221; &#8212; Facility Technology\" src=\"https:\/\/factech.ai\/blog\/hvac-maintenance-checklist\/embed\/#?secret=CrV7zRezlp#?secret=cfAb5x5n97\" data-secret=\"cfAb5x5n97\" width=\"600\" height=\"338\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\"><\/iframe><\/p>\n<blockquote class=\"wp-embedded-content\" data-secret=\"Qi8uNtgCJA\"><p><a href=\"https:\/\/factech.ai\/blog\/what-is-an-hvac-system-and-what-are-its-parts\/\">What is an HVAC System and What are its Parts?<\/a><\/p><\/blockquote>\n<p><iframe loading=\"lazy\" class=\"wp-embedded-content\" sandbox=\"allow-scripts\" security=\"restricted\" style=\"position: absolute; visibility: hidden;\" title=\"&#8220;What is an HVAC System and What are its Parts?&#8221; &#8212; Facility Technology\" src=\"https:\/\/factech.ai\/blog\/what-is-an-hvac-system-and-what-are-its-parts\/embed\/#?secret=xi18zFwfhx#?secret=Qi8uNtgCJA\" data-secret=\"Qi8uNtgCJA\" width=\"600\" height=\"338\" frameborder=\"0\" marginwidth=\"0\" marginheight=\"0\" scrolling=\"no\"><\/iframe><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Preventive maintenance for chillers involves cleaning, monitoring temperature and pressure, and general system testing. Depending on the maintenance tasks, technicians must perform them anywhere from daily, weekly,\u00a0 monthly, or annually. What is a Chiller? A chiller is a machine that removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. This liquid can<\/p>\n","protected":false},"author":4,"featured_media":2111,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2215,1547,105,980],"tags":[2216,1558,1559,1561,986,987,981,985,989,983,990,2218,988,1560,2217,2219,982,984],"post_folder":[],"class_list":["post-2108","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-chiller-maintenance","category-hvac-maintenance","category-planned-preventive-maintenance","category-preventive-maintenance","tag-chiller-maintenance","tag-chiller-maintenance-checklist","tag-chiller-maintenance-plan","tag-chiller-maintenance-schedule","tag-chiller-performance-monitoring","tag-chiller-predictive-maintenance","tag-chiller-preventive-maintenance","tag-chiller-proactive-maintenance","tag-chiller-upkeep-maintenance","tag-how-to-create-chiller-maintenance-schedule","tag-how-to-maintain-chillers-effectively","tag-industrial-chiller-maintenance","tag-maintain-industrial-chiller","tag-preventative-chiller-maintenance","tag-process-chiller-maintenance","tag-water-chiller-maintenance","tag-what-is-chiller","tag-what-is-maintenance-schedule-for-chiller"],"aioseo_notices":[],"yoast_head":"<!-- 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